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 Design: Janne Tuomisto

This may not be THE way to do CPU blocks but it worked for me after one modification*. 

 

I cutted the base of  block out of the copper sheet. This picture is after the bending. The top lid is almost cut thru because the bend would have been near impossible to get 90deg on top of the walls. 

This is same picture but seams are welded. TIP: leave a air hole when welding closed spaces. Its near impossible to get it airtight because air expands when heated. Some welds can even explode if there are no air holes (liquid metal is hot).  

Here I drilled 8mm holes and fitted tubes for weld. 

Both blocks are nearly done.

* The modification came afterward this picture. You have to get the surface smooth that is facing the heat source. Also I looked some commercial blocks and found out that those have 2-5mm metal layer facing the heat source so I welded    3 x 1mm copper plates and the top one of them was special. I sawed that of the sheet because if you use scissors, it bends plate corners and then you have to use a lot of sandpaper (more anyway).